How to replace a motorcycle chain? Complete guide

Featuring video, tools and tips from WheelsWork.

Step by step: replacing the chain and sprockets

This instruction applies to 95 percent of the engines.

Step 1: Remove the old chain

1. Engine on paddock stand

2. Find the lock (clip or latch)

3. Clip closure→ remove
   Rivet link → cut with an angle grinder or chain punch

Safety tip: wear gloves and goggles

Step 2: Remove front and rear sprocket

Rear sprocket:

• Wheel loose

• Nuts loose

• Gear off

Front sprocket:

• Remove crankcase cover

• Loosen the retaining plate or nut

• Pull the gear forward

Step 3: Install the new gears

NB:

✅ Rear sprocket = tighten crosswise
✅ Front sprocket = replace the locking plate or lock the nut with Loctite

Step 4: Install new chain

1. Putting a new chain on the sprockets

2. Closes with a latch or clip lock (depending on type)

3. Check that the links move smoothly

PRO TIP: Use a riveting/punching tool for the neatest installation.

Step 5: Tension the chain

Use the markings on the swingarm.

✅ The chain should not be too tight
✅ Keep a space of about 2–3 cm up and down movement
✅ Both sides exactly the same → otherwise your wheel will run crooked

Step 6: Lubricate with chain spray

Do not use WD40 (dries out rubber).
Use professional chain spray.

👉 Recommended: Muc-Off Chain Lube

• Less friction

• Longer life of chain and sprockets

Extra maintenance tip

Clean and lubricate every 500 to 700 km
In rain or off-road: more often

Usage:

• Muc-Off Chain Cleaner to loosen dirt

• Muc-Off Chain Lube to lubricate the chain

🎥 Video: Replacing the chain and sprockets

In this video I show you how to replace your chain and sprocket set.
Faster. Better. WheelsWork style.

Watch the video here:
https://www.youtube.com/shorts/nVfRKivsQJM